Continuous motion Machine

A High-Speed Box Motion VFFS machine is an advanced vertical packaging solution that combines high throughput with exceptional seal quality. It is designed for applications where a strong, hermetic seal is just as important as production speed.

Unlike standard intermittent machines that must stop the film to seal, this continuous-motion system uses a “box motion” sealing head. The horizontal sealing jaws move both vertically and horizontally, travelling with the film for an extended period (a “long dwell”) before opening and returning.

This action creates a high-integrity, airtight seal while the film is still moving, enabling high-speed production. It is the definitive solution for packing fresh produce, frozen foods, coffee, and powders that require Modified Atmosphere Packaging (MAP) or use thick, challenging film materials.

Why Choose Continuous motion machines

This machine is the premium choice for achieving both high-speed throughput and guaranteed, high-quality hermetic seals. It excels where other VFFS systems fall short.

  • Superior Hermetic Sealing for MAP The “long dwell” action of the box motion jaw is its key advantage. By applying heat and pressure for longer, it creates a robust, airtight seal. This is essential for applications requiring gas flushing (MAP) to extend the shelf life of perishable goods like fresh salad, cheese, and meat.
  • High-Speed Continuous Motion This system does not stop the film, allowing it to achieve speeds far beyond traditional intermittent sealers. It provides the high throughput of a continuous motion machine while delivering the seal quality of a slower, long-dwell process.
  • Handles Difficult & Sustainable Films The extended sealing time is crucial for reliably sealing thick, multi-layer laminates, barrier films, and modern sustainable or paper-based materials. Standard rotary jaws cannot transfer enough heat, but a box motion head ensures a strong seal on these challenging films.

Continuous motion Support, Maintenance and Spares

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Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.

Comprehensive inventory of Continuous motion of spare parts for immediate dispatch

Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.

Key Features of Continuous motion machines

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Reciprocating "Box Motion" Sealing Head

The defining feature: the horizontal sealing jaws move with the film in a rectangular "box" path, providing a long dwell time for a perfect, hermetic seal without stopping the film feed.

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Continuous Motion Film Pull

The film is pulled through the machine in one smooth, continuous movement, driven by servo-controlled belts. This enables high-speed operation (up to 180 bags/min) and reduces mechanical stress.

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Gas Flushing (MAP) Integration

The system is specifically designed to create the high-integrity seals required for Modified Atmosphere Packaging, with integrated gas lances to flush the bag with a precise gas mixture before sealing.

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Full Servo-Driven System

Independent servo motors for the film pull-belts and sealing jaw motion ensure precise timing, high-speed synchronisation, and accurate bag length, all while allowing for fast, recipe-based changeovers.

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Bag Format Versatility

This technology is not limited to simple pillow bags. The controlled motion makes it ideal for producing more complex, high-value bag styles, such as gusseted bags and block-bottom (flat-bottom) bags.

More information on Continuous motion machines

Continuous motion machines - frequently asked questions

Both the horizontal and vertical seals are made while the film is in constant motion, using a reciprocating jaw that follows the film.
Continuous machines can operate at up to 180 ppm, significantly faster than intermittent types.
The smooth movement reduces mechanical stress on the film, often resulting in neater seals at high speeds.
It is typically paired with high-speed multihead weighers to match its output.
Generally, yes, due to the more complex servo-driven jaw mechanisms required.

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Garry Maclean
2 years ago
Provided new packing machinery and servicing to our existing equipment to a very high standard. Great at responding to any queries and with general advice.
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adrian reeves
3 years ago
Excellent Company quick answers on enquiry and very helpful and friendly staff
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Paul Atkins
3 years ago
Excellent, friendly, and helpful service and spares team, always ready to give advice when needed.
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Craig Whitfield
3 years ago
Wonderful company to purchase from. Professional, quick and friendly service!