Thermoformer machines are the ultimate all-in-one packaging solution, designed to form, fill, and seal custom containers directly from two reels of film. Unlike tray sealers that require pre-made trays, a thermoformer (often referred to as a rollstock machine) creates the tray in-line, offering a high-performance, cost-effective alternative for high-volume production. This technology is a powerhouse in the food industry, widely used for everything from fresh meat and sliced cheeses to seafood, medical devices, and ready-to-eat snacks.
By forming the packaging at the point of production, these machines provide unmatched flexibility in pack shape and depth while ensuring a hermetic, leak-proof seal. Our range includes versatile models capable of Modified Atmosphere Packaging (MAP), Vacuum Packaging, and Vacuum Skin Packaging (VSP). These advanced processes remove or replace oxygen to inhibit bacterial growth, preserve product colour and texture, and significantly extend shelf life for retail and distribution.
This is the definitive solution for food and non-food packaging, offering an unmatched combination of product protection, shelf-life extension, and premium presentation.
Significant Material Cost Savings By forming trays from a roll of film rather than purchasing pre-made trays, businesses can drastically reduce their cost-per-pack and eliminate the need for large storage areas for bulky empty trays.
Total Customisation & Design Flexibility The in-line forming process allows you to create bespoke tray shapes, depths, and compartments tailored specifically to your product, ensuring a perfect fit and premium retail presentation.
High-Volume Production Efficiency Built for continuous, high-speed operation, thermoformers can process multiple packs per cycle, making them the definitive choice for large-scale manufacturers looking to maximise throughput.
Superior Product Protection Whether using rigid or flexible films, thermoformers create a robust barrier that protects against physical damage and environmental contamination, ensuring the product reaches the consumer in peak condition.
Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.
Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.
The heart of the machine uses precision heaters and high-pressure air (or vacuum) to shape the bottom film into a precise tray. Our systems handle a wide range of film thicknesses and materials, including sustainable rPET and PP.
Equipped with high-capacity pumps and gas-flushing systems, our machines can be configured for various preservation techniques. This allows for a simple atmospheric seal, high-vacuum packs, or premium skin packaging with a 3D visual effect.
After sealing, the web of packs is separated using integrated transverse and longitudinal cutting units. These provide an exceptionally neat finish, with options for "easy-open" tabs or Euro-slot punches for hanging displays.
Built to exceed the strictest food safety standards, our machines feature washdown-ready stainless steel frames (IP65/IP67). The open-design construction allows for easy access and thorough sanitation of all contact parts.
A user-friendly touchscreen interface allows operators to store and recall dozens of packaging programmes. Real-time diagnostics and adjustable cycle speeds ensure the machine is always running at peak efficiency.
Thermoformer
A thermoformer creates the tray in-line from a roll of film, whereas a tray sealer uses pre-made trays.
Buying film on a reel is significantly cheaper than buying pre-formed trays and requires less storage space.
Yes, with a change of tooling, you can produce bespoke shapes, depths, and multi-compartment trays.
Absolutely; it is widely used for sterile medical packaging and pharmaceutical blister packs.
Yes, many models are capable of Vacuum Skin Packaging (VSP) for a premium 3D look.
