Stick Packing Machine

Stick packing machines are a specialised type of multi-lane Vertical Form Fill Seal (VFFS) machine, engineered to produce the slim, tubular “stick pack.” This modern, “on-the-go” format has become exceptionally popular for single-serving applications.

These machines work by forming, filling, and sealing multiple stick packs simultaneously across several lanes. They are the ideal solution for packing a wide range of products, including powders (like instant coffee or sugar), granules, and liquids (like honey, energy gels, or liquid pharmaceuticals).

Offering high-speed production and significant film savings compared to traditional sachets, stick pack machines are a highly efficient choice for the food, pharmaceutical, and health & beauty industries.

Why Choose Stick Packing machines

Stick pack machines offer a sleek, modern, and highly efficient alternative to traditional single-serve packaging.

  • Significant Material Savings This is a key commercial advantage. A stick pack uses a single “fin seal” up the back, unlike a 4-side sachet. For the same product volume, a stick pack can use up to 40% less packaging film, offering a dramatic reduction in material costs and environmental impact.
  • Ultimate “On-the-Go” Convenience The long, narrow pack is easy for consumers to carry, store, and use. It is designed for simple, one-handed operation and allows for precise, clean dispensing (e.g., pouring sugar into a coffee) without spills, making it the perfect format for travel, sports, and food service.
  • High-Volume Throughput Like sachet machines, stick pack systems are multi-lane (from 2 to 20 lanes). This parallel production allows for massive output from a single, compact machine, ensuring high efficiency for large-scale production demands.
  • Modern Brand Presentation The sleek, elegant shape of a stick pack offers a premium, modern feel that stands out on the shelf. It provides a unique canvas for branding and is often perceived by consumers as a more contemporary choice than a traditional sachet.

Stick Packing Support, Maintenance and Spares

Have Peace of Mind with our Packaging Machine Support Service

Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.

Comprehensive inventory of Stick Packing of spare parts for immediate dispatch

Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.

Key Features of Stick Packing machines

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Multi-Lane Operation

The machine is built with multiple parallel forming and filling lanes (e.g., 5, 10, or 12), allowing it to produce a high volume of stick packs in a single machine cycle.

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Specialised "Stick" Forming Collars

Unlike standard VFFS machines, each lane has a narrow, bespoke forming collar and tube that shapes the flat film into its distinctive slim, tubular profile before filling.

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Precision Dosing Systems

Each lane is equipped with a high-accuracy filler, perfectly synchronised. This is typically a multi-lane auger filler for powders or a multi-lane liquid pump for gels, ensuring a consistent, accurate dose in every pack.

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Shaped Cutting & Easy-Open Features

The horizontal sealing and cutting jaws are often profiled to add a zig-zag or shaped cut to the top of the pack. This, combined with an integrated tear notch, ensures a clean and easy-opening experience for the consumer.

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Multi-Lane Print Registration

A vital feature for printed film. Individual photocell sensors for each lane detect the 'eye mark' on the film, ensuring that all branding and text are perfectly centred and aligned on every stick pack.

More information on Stick Packing machines

Stick Packing machines - frequently asked questions

Stick packs use up to 40% less film for the same volume of product, making them more cost-effective.

Ideal for single-serve “on-the-go” items like instant coffee, sugar, energy gels, and liquid medicines

Yes, the slim design allows for easy, targeted pouring into narrow bottles or cups.

Multi-lane machines (up to 20 lanes) can produce hundreds of stick packs per cycle.

Yes, the machines use photocell sensors to ensure branding is perfectly centred on every stick.

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Our Reviews

Garry Maclean profile picture
Garry Maclean
2 years ago
Provided new packing machinery and servicing to our existing equipment to a very high standard. Great at responding to any queries and with general advice.
adrian reeves profile picture
adrian reeves
3 years ago
Excellent Company quick answers on enquiry and very helpful and friendly staff
Paul Atkins profile picture
Paul Atkins
3 years ago
Excellent, friendly, and helpful service and spares team, always ready to give advice when needed.
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Craig Whitfield
3 years ago
Wonderful company to purchase from. Professional, quick and friendly service!