Gantry palletising machines are large-scale, automated systems designed specifically for stacking heavy, bulky, or complex loads onto a pallet. Typically operating with a robust overhead or floor-mounted frame, they use a linear (X-Y-Z axis) robotic system to handle cases, bags, pails, or other secondary packaging.
These machines are the essential, heavy-duty solution for the chemical, building materials, food, and beverage industries. They are used to automatically create stable, secure, and perfectly stacked pallet loads, and are particularly suited for handling very heavy products (like 25kg sacks or large pails) or servicing multiple pallet locations across a wide area.
By integrating robust, heavy-payload mechanics with precise servo-driven controls, these systems provide an incredibly reliable and powerful way to automate end-of-line processes, replacing strenuous manual labour for even the most demanding applications.
Gantry palletisers are the definitive solution for heavy-duty or large-area automation, offering unmatched payload capacity, reach, and structured flexibility.
Superior Payload & Heavy-Duty Handling This is the core purpose. Gantry systems are engineered with a rigid steel frame that can easily manage payloads (e.g., 50kg – 500kg+) far beyond the capacity of most articulated robotic arms. This makes them the ideal choice for heavy bags, pails, blocks, or for picking entire layers at once.
Massive Work Area & Multi-Line Capability A gantry’s working envelope is defined by its frame, which can be built to span a huge area. A single gantry can easily service multiple infeed lines and build dozens of pallets simultaneously, making it an incredibly efficient solution for complex, high-output facilities.
High-Precision & Simple Reliability Gantry systems operate on a simple, three-axis (X-Y-Z) Cartesian coordinate system. This linear motion is extremely precise, easy to program, and mechanically robust, offering exceptional reliability and ease of maintenance for demanding, 24/7 operations.
Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.
Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.
The machine's core is a heavy-duty steel framework. This consists of a long-travel X-axis (runway), a perpendicular Y-axis (bridge), and a vertical Z-axis (mast). A servo-driven carriage moves along these axes to precisely position the gripper anywhere in the work area.
Before stacking, products (often heavy sacks or cases) arrive on a conveyor. A dedicated collation table automatically orients, turns, and groups the items into the precise 'layer pattern' required, often building the entire layer before it is picked.
The custom-designed tool attached to the Z-axis. This can be a Bag Gripper (for 25kg-50kg sacks), a Clamp Gripper (for pails, boxes, or bales), or a large Vacuum Gripper (for cases). Many tools are designed to pick a complete layer in one cycle.
The system is designed to manage numerous pallet build locations. This often involves automatic Pallet Dispensers feeding empty pallets onto floor-level conveyors or shuttle cars, which then automatically move the full, stacked pallets to an outfeed or stretch-wrapping station.
Gantry systems are controlled via an industrial PC or HMI. This powerful software allows operators to easily create or select complex pallet patterns, managing the precise X-Y-Z pick-and-place coordinates for multiple products and pallet stations from one central terminal.
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A linear (X-Y-Z) robotic system that moves overhead, ideal for very heavy loads or spanning large areas.
When you need to service many pallet locations at once or when handling extremely heavy payloads like 50kg sacks.
The linear motion is mechanically simple and robust, offering exceptional long-term reliability for 24/7 use.
Yes, overhead gantries save valuable floor space by keeping the mechanics above the working area.
Modern HMI software allows operators to change pallet patterns without needing complex robot programming.
