Case packing machines are a vital part of end-of-line automation, designed to handle the secondary packaging of your products. They automatically collate, group, and load primary packs—such as flow-wrapped items, bags, bottles, or cartons—into a larger shipping case, tray, or RSC (Regular Slotted Case).
From simple top-load ‘pick and place’ systems to high-speed, side-load or wraparound models, these machines are engineered to replace manual, labour-intensive packing. They are the essential final step in preparing your goods for palletising, storage, and distribution, ensuring your entire line can run efficiently without bottlenecks.
“American case packer” is the industry term for a machine that automates packing into Regular Slotted Cases (RSC), also known as “American” cases. These are the most common style of pre-glued, flat-packed boxes used for shipping.
These machines are a cornerstone of end-of-line automation, handling the complete process. A machine will automatically pick a flat case from a magazine, erect it (open and square it), seal the bottom flaps, and present the open case for filling.
After the product is loaded (either automatically or manually), the machine then closes and seals the top flaps, discharging a finished, transport-ready case. They are the most common and versatile solution for automating secondary packaging.
Wrap around case packing machines offer a highly efficient, all-in-one solution for secondary packaging. Unlike traditional case packers that load products into a pre-erected case, a wrap around machine takes a flat, die-cut cardboard blank and forms it tightly around a pre-collated group of products.
This method forms, loads, and seals the case in one continuous, compact operation. By creating a very tight, perfectly ‘square’ case, this technology is ideal for high-speed lines and for producing retail-ready packaging (RRP) with high-quality graphics and perforations.
Automating your case packing is the key to unlocking end-of-line efficiency, reducing operational costs, and ensuring your products are ready for the supply chain.
Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.
Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.
Machines are available in various configurations to suit your product: Top-Load (via robotic or gantry pick-and-place) is ideal for flexible bags and pouches; Side-Load is perfect for rigid cartons and boxes; and Wraparound forms the case around the product collation for a tight, retail-ready pack.
The system automatically picks a flat, blank case from a magazine, squares it, and seals the bottom flaps with tape or hot-melt glue. After loading, the top flaps are automatically closed and sealed, presenting a fully finished, transport-ready case.
A smart infeed system uses sensors, stackers, and conveyors to receive the flow of product from your line. It then automatically collates, stacks, or arranges the items into the precise pattern (e.g., 2x3x2) required to fill the case.
A user-friendly HMI allows you to store pre-programmed recipes for different products and case sizes. Changeovers are streamlined with digital readouts, quick-release handles, and colour-coded adjustment points, minimising downtime between production runs.
Built with heavy-duty frames for 24/7 operation, these machines feature transparent safety guarding and an open-access design. This provides excellent visibility and allows for easy access for cleaning, maintenance, and refilling the case magazine.
