Wrap Around Cartoner Machine

Wrap around cartoners, also known as wrap around sleevers, are highly efficient machines that form a retail-ready paperboard carton around a product or product group.

Unlike traditional end-load cartoners that load products into a pre-glued tube, a wrap around machine starts with a flat, die-cut carton blank. The product (or a collation of products) is placed onto the blank, and the machine then expertly folds and glues the paperboard up and around the items.

This technology creates a very tight, secure, and premium pack with no wasted space. It is the ideal solution for creating multipacks of items like yoghurt pots, bottles, and cans, or for sleeving ready-meal trays, blocks of butter, and other solid items.

Why Choose Wrap Around Cartoner machines

This method offers a highly efficient, material-saving, and premium alternative to traditional cartoning or hand-sleeving.

  • Significant Material Savings Using a flat, unglued die-cut blank is often more material-efficient than using a pre-glued carton. This design uses the minimum amount of paperboard required, which can lead to substantial, ongoing cost savings and a lower environmental footprint.
  • Creates a Tighter, More Secure Pack By forming the carton tightly around the product’s profile, this process eliminates empty space. This creates a secure, robust pack that prevents product movement, improves stability, and provides excellent protection, all while using less material.
  • Perfect for Retail Multipacks & Sleeves This is the number one choice for creating retail-ready multipacks. It excels at collating items like yoghurt pots, bottles, or jars and wrapping them in a branded, easy-to-carry pack. It’s also perfect for applying premium, fully-enclosed sleeves to trays.
  • Gentle Product Handling The loading process is often very gentle. Products are typically collated and placed onto the flat blank, rather than being “pushed” into a narrow tube. This makes it ideal for delicate items or unstable collations that could be damaged by an end-load process.

Wrap Around Cartoner Support, Maintenance and Spares

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Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.

Comprehensive inventory of Wrap Around Cartoner of spare parts for immediate dispatch

Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.

Key Features of Wrap Around Cartoner machines

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Flat Blank Magazine

A high-capacity, ergonomic magazine that holds a large stack of flat, die-cut paperboard blanks, allowing for long, uninterrupted production runs.

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Product Collation & Infeed System

A sophisticated infeed (such as servo-driven 'racetrack' or pocketed conveyors) that receives products from the primary line and automatically groups them into the precise collation needed (e.g., 2x2 yoghurt pots).

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"Place-on-Blank" Loading Station

The product collation is accurately placed onto the flat, stationary, or moving blank before any folding occurs, ensuring precise positioning and gentle handling.

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Static & Active Folding Ploughs

As the blank and product move through the machine, a series of precision-engineered guides and mechanical 'ploughs' progressively fold the carton's panels up and around the items.

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Hot-Melt Glue Sealing System

This is the standard sealing method for wrap around cartons. Precision nozzles apply hot-melt glue to the final flaps just before they are folded and compressed, creating a fast, strong, and secure seal.

More information on Wrap Around Cartoner machines

Wrap Around Cartoner machines - frequently asked questions

A card blank that is formed around a product (like a ready-meal tray) and glued, often with the ends open.

Yes, it uses significantly less material than a traditional carton while still providing a premium branding area.

It is the preferred method for sleeving yoghurt pots, tuna cans, or drink bottles in sets.

Almost exclusively uses a high-speed hot-melt glue system for an instant, secure bond.

It provides excellent structural support for stacks on a shelf and protects primary packaging from scuffs.

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Garry Maclean
2 years ago
Provided new packing machinery and servicing to our existing equipment to a very high standard. Great at responding to any queries and with general advice.
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adrian reeves
3 years ago
Excellent Company quick answers on enquiry and very helpful and friendly staff
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Paul Atkins
3 years ago
Excellent, friendly, and helpful service and spares team, always ready to give advice when needed.
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Craig Whitfield
3 years ago
Wonderful company to purchase from. Professional, quick and friendly service!