Case packing machines are a vital part of end-of-line automation, designed to handle the secondary packaging of your products. They automatically collate, group, and load primary packs—such as flow-wrapped items, bags, bottles, or cartons—into a larger shipping case, tray, or RSC (Regular Slotted Case).
From simple top-load ‘pick and place’ systems to high-speed, side-load or wraparound models, these machines are engineered to replace manual, labour-intensive packing. They are the essential final step in preparing your goods for palletising, storage, and distribution, ensuring your entire line can run efficiently without bottlenecks.
Wrap around cartoners, also known as wrap around sleevers, are highly efficient machines that form a retail-ready paperboard carton around a product or product group.
Unlike traditional end-load cartoners that load products into a pre-glued tube, a wrap around machine starts with a flat, die-cut carton blank. The product (or a collation of products) is placed onto the blank, and the machine then expertly folds and glues the paperboard up and around the items.
This technology creates a very tight, secure, and premium pack with no wasted space. It is the ideal solution for creating multipacks of items like yoghurt pots, bottles, and cans, or for sleeving ready-meal trays, blocks of butter, and other solid items.
Carton closing machines, also known as carton sealers, are a vital component in semi-automated packaging lines. They are designed for one specific, high-speed task: to automatically fold and seal the top flaps of pre-filled paperboard cartons.
These machines are the perfect upgrade from slow, inconsistent manual sealing. They are designed to be fed by an operator (or an automated loader) who has already placed the product into the carton. The closer then takes over, providing a continuous-motion, high-quality seal.
By automating only the closing and sealing, these machines offer a highly cost-effective way to increase speed, improve pack presentation, and remove the “sealing bottleneck” from your production line.
End loader cartoning machines, also commonly known as side-load or horizontal cartoners, are one of the most widely used automated packaging systems. They are designed to pack products by gently loading them from the side into a pre-erected, horizontally-oriented carton.
The machine’s in-line process is highly efficient: it automatically erects a flat carton blank, collates the product (or products), and then a mechanical “pusher” arm smoothly slides the items into the open end of the carton. The end flaps are then folded and sealed.
This technology is the industry standard for high-speed cartoning of stable, solid items such as flow-wrapped biscuits, blister packs, chocolate bars, tubes, and sachets, making it a cornerstone of the food, pharmaceutical, and cosmetic industries.
Carton erector machines, also known as carton formers, are the essential starting point for an automated cartoning line. They are precision-engineered to perform one critical, high-speed task: to take a flat, pre-glued carton blank from a magazine and reliably erect it into its 3D shape.
These machines are the “pacemaker” for the packaging line. They present a perfectly formed, open, and squared carton to the next station, ready for it to be loaded with product (either manually or by an automated loader).
By providing a constant and consistent supply of open cartons, an erector eliminates the bottleneck of manual forming and is the first key step in automating the cartoning process.
Automating your case packing is the key to unlocking end-of-line efficiency, reducing operational costs, and ensuring your products are ready for the supply chain.
Record Packaging Systems preventative maintenance contracts offer a comprehensive solution covering all types of packaging machinery and accessories. This ensures the operational integrity of your equipment.
Our extensive stock covers various machine models and generations, allowing us to cater to a diverse range of customer needs. By supplying high-quality, genuine parts, we guarantee the optimal performance and longevity of our packaging equipment.
Machines are available in various configurations to suit your product: Top-Load (via robotic or gantry pick-and-place) is ideal for flexible bags and pouches; Side-Load is perfect for rigid cartons and boxes; and Wraparound forms the case around the product collation for a tight, retail-ready pack.
The system automatically picks a flat, blank case from a magazine, squares it, and seals the bottom flaps with tape or hot-melt glue. After loading, the top flaps are automatically closed and sealed, presenting a fully finished, transport-ready case.
A smart infeed system uses sensors, stackers, and conveyors to receive the flow of product from your line. It then automatically collates, stacks, or arranges the items into the precise pattern (e.g., 2x3x2) required to fill the case.
A user-friendly HMI allows you to store pre-programmed recipes for different products and case sizes. Changeovers are streamlined with digital readouts, quick-release handles, and colour-coded adjustment points, minimising downtime between production runs.
Built with heavy-duty frames for 24/7 operation, these machines feature transparent safety guarding and an open-access design. This provides excellent visibility and allows for easy access for cleaning, maintenance, and refilling the case magazine.
