In today’s fast-paced market, convenience is king. Whether it is a single-serving of sauce for a takeaway meal, a travel-sized shampoo, or a pre-measured dose of medication, the demand for compact, reliable, and hygienic packaging has never been higher. This is where the sachet machine becomes an indispensable asset for manufacturers.
Unlike larger packaging formats, a sachet machine is a high-speed, precision system engineered specifically for producing small, single-serve packs with clinical accuracy. At Record Packaging, we specialise in multi-lane Vertical Form Fill Seal (VFFS) technology that allows businesses to scale their output without compromising on footprint or film efficiency.
Dosing Technology: Tailoring the Machine to Your Product
The core of any sachet machine is its dosing system. Because these machines handle a vast array of textures, the “filler” must be matched to the product’s physical properties to ensure consistent portion control.
- Liquid Piston Pumps: Essential for viscous products like ketchup, mayonnaise, gels, or shampoos. These pumps ensure a clean cut-off to prevent “stringing” and contamination of the seal.
- Auger Fillers: The go-to solution for fine powders such as instant coffee, flour, or pharmaceutical powders. The rotating screw provides high-accuracy measurement for even the dustiest materials.
- Volumetric Cup Fillers: Ideal for free-flowing granules like salt, sugar, or spices. This method is incredibly fast and reliable for high-volume food service production.
Ready to take your packaging to the next level? Contact us today.
We specialise in box motion flow wrap machines and our friendly staff are ready to assist you. Get in touch by giving us a ring or completing the contact form on our website. We’re looking forward to discussing how our machines can streamline your operations!
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The Multi-Lane Advantage: Efficiency at Scale
One of the most significant benefits of a modern sachet machine is its ability to operate across multiple lanes simultaneously. While a standard flow wrapper typically handles one product at a time, a multi-lane sachet system can produce between 2 and 16 packs in a single cycle.
This parallel production allows manufacturers to achieve throughputs of thousands of sachets per minute. When combined with multi-lane print registration—which ensures branding is perfectly centred on every individual pack—businesses can maintain a premium shelf presence even at maximum velocity.
“A sachet machine represents the ultimate in material efficiency. By using minimal flexible film to create a robust, 4-side seal pack, manufacturers can significantly reduce their packaging waste and transportation costs. In the move toward more sustainable production, the ability to deliver exact portions with zero excess is a major competitive advantage.”
Robert Murphy, Sales Director at Record Packaging Systems
Choosing Your Seal: 3-Side vs. 4-Side Format
The aesthetics and integrity of your pack often depend on the sealing configuration of your sachet machine.
- 3-Side Seal: Typically formed from a folded web of film, creating a “pouch” style. It is often used for simple samples or low-cost condiments.
- 4-Side Seal: The benchmark for premium and pharmaceutical products. By sealing every edge, the machine creates a flat, professional-looking pack that offers superior protection against moisture and oxygen ingress.
Optimise Your Portion Control
Whether you are launching a new range of food service condiments or scaling up your pharmaceutical sampling, selecting the right sachet machine is vital for protecting your margins.
